High-Efficiency Intelligent Cyclone Recovery Powder Spray System — Ushering in a New Era of Green Coating

I. Product Overview

This system is an intelligent spray booth solution specifically designed for large-scale automated coating production lines. Through advanced large cyclone separation technology and a secondary cartridge filter system, it achieves high-efficiency powder recycling, zero emissions, and rapid color change. With an impressive appearance and rigorous craftsmanship, it is an ideal choice for modern manufacturing to enhance coating quality and reduce production costs.

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II. Core Technical Advantages

1. High-Efficiency Large Cyclone Recovery System

• Separation Rate Up to 98%: The large cyclone separator, optimized with airflow dynamics, efficiently separates non-adhered powder during spraying, ensuring high-quality powder re-enters the recovery cycle.

• Rapid Color Change: The smooth inner wall of the cyclone, combined with automatic cleaning functionality, greatly reduces cleaning time during color changes, improving equipment turnover rate.

2. Secondary Cartridge Environmental Dust Collection Unit

• Nanofiltration: The secondary recovery system uses high-performance imported polyester fiber cartridges, effectively capturing fine dust particles.

• Clean Emissions: The filtered air fully complies with national environmental emission standards, allowing direct indoor recirculation, saving factory air conditioning energy costs.

• Automatic Pulse Cleaning: An intelligent pulse reverse-jet system periodically cleans accumulated powder from the cartridges, ensuring the system maintains a stable exhaust negative pressure.

3. Intelligent Spray & Reciprocator System

• High-Precision Reciprocator: Equipped with a VFD-controlled lifting reciprocator, ensuring smooth, vibration-free operation and uniform gun coverage.

• Flexible Spraying Solutions: Supports multiple guns operating simultaneously, allowing flexible adjustment of spray travel and speed based on workpiece complexity, eliminating powder accumulation in dead corners.

4. Modular, Easy-Clean Spray Booth Design

• Polymer Composite Panels / Stainless Steel Interior: The booth body is made of anti-static, non-powder-adhering material. The bottom is equipped with automatic cleaning devices (air knives or brushes) to prevent powder accumulation.

• User-Friendly Operation Station: Features a dedicated manual touch-up station and observation window, allowing workers to monitor spray quality in real-time.

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III. Intelligent Control System

• PLC Touchscreen Integrated Management: Uses a large industrial touchscreen for one-touch control of fan start/stop, pulse cleaning, reciprocator stroke, and powder pump supply.

• Safety Interlock Mechanism: The system integrates differential pressure monitoring and fault alarms, ensuring stable operation under safe conditions.

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IV. Application Fields

Widely applied in high-quality powder coating on various metal surfaces, including: automotive parts, home appliance panels, aluminum architectural profiles, hardware tools, outdoor enclosures, and fitness equipment.

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V. Technical Parameters Overview

• Recovery Efficiency: Overall recovery rate ≥ 99.5%

• Color Change Time: 15-25 minutes (depending on skill level)

• Booth Material: Anti-static Polymer Material / 304 Stainless Steel

• Control System: Siemens/Schneider (optional) PLC Intelligent Control

• Noise Level: < 80dB (A)

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VI. Why Choose Our Product?

We provide not just equipment, but a full-process coating process optimization solution. From factory planning, equipment customization, installation and commissioning to after-sales support, we are committed to helping customers increase production capacity while achieving energy savings, emission reduction, and enhancing the quality of the production environment.